2011年7月6日星期三

Obstacles to Lowering the Cost of LED Packaging

Obstacles to Lowering the Cost of LED Packaging
There is no standard high brightness or high power LED packages. Each package is unique to the supplier and therefore it is impossible to state the exact “cost of an LED package” and while there is a desire to reduce cost (whatever it may be) the variety of materials selected, packaging methods, and ultimately reliability make cost-reduction a complex decision-making process.

The packaging and assembly process is critical to the performance,In the case of Cree a significant led light bulbs amount of their LED sales come from the purchase of Cotco whose primary focus was on moving message panels used in displays/electronic bill boards.  reliability, and lifetime of the product. Packaging materials affect the optical efficiency of an LED package significantly.Compact fluorescent light bulbs convert a led tube considerably higher percentage of their energy into light, which is why they are significantly more energy efficient than traditional filament bulbs. Reflectivity, transmissivity,The settlement resolves the commonwealth's claims fluorescent lights that EarthTronics Inc., which sells mercury-containing compact fluorescent light bulbs and index of refraction are all material properties that could affect the lumens output. TechSearch International’s new study, High Brightness LED Assembly Trends, Materials, and Issues, examines materials used today and requirements for the future.I transferred files over FTP, downloaded Web pages ds マジコン using curl, and ran the speed tester at speedtest.net. Examples of various packages for high brightness LEDs are used to illustrate the diversity in package options. Critical issues, including thermal and optical, are addressed. The report cites that as much as 50 percent of the failures in lighting are attributed to thermal issues. The stability of packaging materials (encapsulants and lenses) is affected by exposure to elevated temperatures and to UV and other wavelength radiation. Effective removal of heat is critical for controlling junction temperatures of the LED chips, insuring long device lifetimes, and maintaining the spectral and efficiency characteristics of the light source. Ineffective removal of heat from the LED source can also degrade the phosphors in the LED package and other packaging materials, causing yellowing of the encapsulation material and higher absorption losses at reflective surfaces.The replacement lighting we feel is far led downlight superior to that of the LED lighting. Depending on the temperature changes, the thermal expansion coefficient and glass transition temperature of the materials used can create mechanical stresses that cause failure of the package or the LED die. If failure is not total, these effects will still reduce the lumens output of the package and thus the overall efficiency (lumens per watt) of the source. Excess heat can also lead to premature failure of the LED package due to delamination and die fracture.

TechSearch International’s report is 46 pages of text with full references plus 85 PowerPoint sides discussing these issues as well as material requirements for LED packaging and assembly. Future trends such as wafer-level assembly of LEDs are also discussed.

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